Course Detail

Lean Thinking: A Strategy for Operational Excellence Duration: 1 Week/s

Course Information

  • Course Price £4895 Plus VAT
  • Location UK Courses
  • Course Code LTSOE
  • Course Date 27 Apr - 1 May 2026

Course Objectives

Across industries, organisations are under pressure to deliver higher quality, faster response times, lower costs, and better customer experiences—often with constrained resources and complex operations.
Traditional improvement initiatives can deliver short-term gains but frequently fail to change the underlying way work is designed and managed.
Lean Thinking offers a proven, systematic approach to operational excellence.
It focuses on understanding value from the customer’s perspective, eliminating waste, creating flow, and engaging people at all levels in continuous improvement.
When applied effectively, Lean Thinking can transform productivity, quality, safety, and employee engagement.
However, many organisations struggle to move beyond isolated tools and projects.
Without a clear strategy, strong leadership, and alignment with culture and performance systems, Lean risks being seen as a cost-cutting exercise or a short-lived initiative.
This intensive 5-day programme is designed for leaders and managers who want to use Lean Thinking as a strategic framework for operational excellence.
It combines core Lean concepts and tools with practical guidance on implementation, change management, and sustainable improvement.
Through case studies, simulations, and structured exercises, delegates will learn how to diagnose current performance, design value streams, remove waste, and build a culture of problem-solving and continuous improvement aligned with strategic objectives.


Who should attend?
Heads of operations, plant managers, service delivery leaders, and business unit managers responsible for day-to-day performance and customer outcomes. Leaders seeking to improve productivity, quality, and responsiveness in manufacturing, services, logistics, healthcare, or public-sector operations. Managers and specialists in continuous improvement, quality, operational excellence, and business process management. Lean, Six Sigma, and improvement practitioners looking to strengthen their strategic and leadership capabilities. Leaders in support functions such as finance, HR, IT, procurement, and shared services who wish to apply Lean Thinking to internal processes. Managers responsible for back-office or enabling processes that impact efficiency, compliance, and customer experience. Leaders of transformation, cost improvement, or service redesign programmes where Lean is a key component of the change approach.

Course Overview

Lean Thinking and the Case for Operational Excellence

  • Delegates will explore the origins and core principles of Lean Thinking and how they apply beyond manufacturing to services and the public sector.

  • Participants will examine the link between Lean, operational excellence, strategy, and customer value.

  • They will identify the common pitfalls of tool-focused Lean initiatives and the importance of leadership and culture.

  • Defining Value, Value Streams, and Key Performance Objectives
  • Delegates will learn how to define value from the customer’s perspective and translate it into clear performance objectives.

  • Participants will map high-level value streams, identifying key process steps, handovers, and stakeholders.

  • They will explore how to align Lean improvement priorities with strategic goals and operational constraints.

  • Waste, Flow, and Process Analysis
  • Delegates will review the classic forms of waste and how they appear in both physical and information workflows.

  • Participants will use simple Lean tools such as process mapping, spaghetti diagrams, and cycle time analysis to understand current performance.

  • They will learn how to identify bottlenecks, rework, and variability that undermine flow and reliability.

  • Core Lean Tools and Techniques for Improvement
  • Delegates will examine key Lean tools including 5S, standard work, visual management, mistake proofing, and basic problem-solving methods.

  • Participants will explore how to apply these tools in a practical, non-bureaucratic way within their own operations.

  • They will practice structuring small-scale improvement experiments using Plan–Do–Check–Act (PDCA) and A3 thinking.

  • Designing Lean Daily Management and Continuous Improvement Routines
  • Delegates will learn how to design daily, weekly, and monthly routines that support continuous improvement and performance dialogue.

  • Participants will examine examples of visual boards, short stand-up meetings, and escalation pathways used in Lean environments.

  • They will design or refine one routine or forum in their own context to better support Lean behaviours and outcomes.

  • Engaging People and Leading Lean Change
  • Delegates will explore the people side of Lean, including motivation, involvement, and overcoming resistance to change.

  • Participants will consider the roles of leaders, supervisors, and front-line staff in sustaining Lean practices.

  • They will learn techniques for coaching problem-solving, recognising improvement efforts, and building ownership at every level.

  • Integrating Lean with Quality, Risk, and Digital Technologies
  • Delegates will examine how Lean Thinking interacts with quality management, risk and compliance requirements, and digital transformation.

  • Participants will explore how data, automation, and digital tools can support Lean objectives when applied thoughtfully.

  • They will identify opportunities to align Lean initiatives with existing frameworks and technology roadmaps.


  • Course Materials

    Course notes, handouts